Turnkey Glucose Production Line, Starch Glucose Syrup Machine
1. Starch Milk Mixing
From storage house, the starch will be fed into buffer tank and mixed with water to 35% concentration, then pumped to the main workshop and auto-adjust pH to 5.8-6.2, then moderate liquefaction enzyme will be added and ready for liquefaction.
2. Starch Milk Liquefaction
One-time jet liquefaction at temperature 105ºC, after liquefaction, the DE value is 12-18, the liquid is clear and protein is in good flocculent condition. Ejector is imported from USA with high liquefaction rate and monosaccharide content can reach to 95.5%.
3. Saccharification
Liquefied starch milk will be decomposed continuously under the function of saccharification enzyme at the following condition: Temperature 60~63ºC, PH 4.0~4.5, time 24~48h.
4. Protein Filtration
After saccharification, the material will be feed to RVF to remove protein residue, the residue can be used for feed.
5. Filter to Deodorization
Remove organic impurities from sugar solution and improve the light transmittance of the finished product by active carbon. Adopt the high-efficiency plate type hermetic filter, using the full-automatic filter technology, to realize the automatic control program, automatic discharge carbon, unmanned operation, and lower the worker labor intensity.
6. Ion Exchange
Ion exchange resin is used for removing mineral from solution, the method is to make solution through cation resin, anion resin, cation resin and anion resin in sequence. The purpose of ion exchange is to reduce calcium content and ensuring that the decolouring degree.
7. Evaporation
Adopt multiple-effect falling film evaporator to make the concentration to 75~82%, then go to filling unit.
What can we do for you?
We focus on supplying one-stop engineering service covering general layout plan, process design, R&D, equipment manufacturing, automatic control system, data integration, installation, supervision, commissioning, training and etc.
Our custom solutions come from a deep understanding of your needs, and we have the capability to complete each project from the design of the initial concept to manufacturing, installation, commissioning and delivery.
Solution Tailored to Your Needs
General layout plan
With a land prepared, the next thing you should consider is planning the general layout, which is a crucial foundation of a sustainable and cost-effective manufacturing.
Turn to us for help and we will present you the design for your plant by considering water, steam, electricity supply and etc.
Process design
Combining our engineering expertise, industry know-how and practical skills with your knowledge, we provide the optimized and customized process design for your plant.
3D plant design
On the basis of plant layout design, combined with real situation, we can design a three-dimensional model of the entire plant. All the equipment, piping and instruments, any detail can be shown in the model, not only allowing you to have an intuitive understanding of the plant, but also providing overall information support for plant construction, equipment installation and future expansion.
Automatic control system
We offer economical and most effective process automation solutions for the entire production line. Our RES automatic control system is developed based on PLC/DCS system.
Data integration
From the perspective of the overall operation of the factory, Myande intelligent data integration management system collects basic data from raw grain procurement, warehousing, processing, inventory, sales and logistics, relying on the interconnection network system of each workshop. It provides real-time, accurate and traceable data reports for the current storage, processing and shipping.
Equipment manufacturing
We owns in-house manufacture base of more than 120,000 SQM integrating R&D, production, project management which represents advanced engineering capability in the industry.
Installation and commissioning
After finishing the installation of all machines, we offer on-site commissioning service to ensure compatible functioning.
Every move of the machine needs strong technical support from our experienced engineers. The only principle is that you can start manufacturing right after the commissioning.
No Compromise on Quality
At Myande, we are committed to providing high-performance equipment. We achieve this by applying strict quality management with the active engagement of all engineers and workers.
Based on this system and our high-standard manufacture base, we can guarantee quality consistency by employing innovative technology and precision craftsmanship. Hence, we build our reputation as a consistent and reliable supplier.
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