Turnkey Corn Germ Oil Prodcution Line, Oil Pressing Machine
1. Process Design
A) Pretreatment Section
Myande corn germ pretreatment technology features distinctive process designs based upon specific/special customer requirements aimed at creating the most desirable processing condition. The process has the advantages of reasonable design, high quality, energy conservation, etc. World-class automatic control system and central computerized control system ensure fully automatic and reliable operation of the whole processing line.
B) Extraction Section
Myande oil extraction technology incorporates some world-advanced extraction techniques and features high efficiency, cost-effectiveness, and reliability. It represents a remarkable breakthrough in traditional extraction methods as exemplified by Myande Bucket Extractor, which ensures low running cost and high profit on the side of the user by its unique features that include low oil residue in meals, low solvent consumption, and user-friendliness. Fully automatic computer control system enables automatic adjustments and reliable operation.
Main Equipment in this section:
(bucket type extractor), DTDC, (aspirator), (condenser), (dryer), (solvent absorb column)
C) Refinery Section
Myande oil refinery technology is the result of years of research into and innovation of traditional mainstream refinery techniques covering purification, degumming, dewatering, deacidification, bleaching, dewaxing, deodorization and so on. Its most important feature is its high flexibility enabling it to cater to any special requirements of the user for the final products in relation to flavor and physical-chemical properties. With first-class manufacturing facilities, comprehensive quality standards, and fully automatic computer control system, Myande provides high-class technology services for clients with different refinery requirements.
2. Engineering Capacity
A) Providing complete corn germ preparation and extraction engineering projects with capacity ranging from 50 t/d to 1,000 t/d and corn germ oil refinery engineering projects with capacity ranging from 50 t/d to 2,000 t/d.
B) Experienced professional provide first-class process and equipment designs.
C) Complete engineering services from process and equipment design, fabrication, installation & commissioning, and after-sale technical support.
You might also be interested in other industry solutions:
| Oilseed Pretreatment/ Pressing |
Oil Extraction |
Oil Refining |
White Flakes/ Low Temperature Soybean Meal |
Plant Proteins (SPC/ SPI/ Dephenolized Cottonseed Protein) |
| Hull/ Meal/ Husk Crushing and Pelletizing |
Lecithin |
Hydrogenation/ Fractionation/ Interesterification |
Full Fat Soybean Powder Project |
Expanded Soybean Flour |
| Ruminant Feed |
Oleochemicals
|
Fatty Acid/ Glycerine/ Methanol Distillation |
HVO Pretreatment/ Biodiesel |
Spent Bleaching Earth Recovery |
ASME Pressure Vessel
|
ASME Heat Exchanger |
|
|
|
3. Advanced automatic control system ensures high reliability of the whole production line.
4. Service and Technical Support
Generally, we guarantee all equipment are completely new and unused, and under normal operating conditions the warranty period would be 12 months after installation or 18 months from the date of shipments whichever comes first.
Our equipment would be shipped in containers. Equipment with too large size for containerized shipment would be covered and protected from seawater damage.
We can send experienced and qualified engineers (electrical engineer and mechanical engineer) to the Buyer's site for supervision of equipment installation and commissioning. And after the plant had been successfully commissioned, our engineer will stay to train the buyer's plant personnel in process operations and equipment maintenance by buyer's request.
What can we do for you?
We focus on supplying one-stop engineering service covering general layout plan, process design, R&D, equipment manufacturing, automatic control system, data integration, installation, supervision, commissioning, training and etc.
Our custom solutions come from a deep understanding of your needs, and we have the capability to complete each project from the design of the initial concept to manufacturing, installation, commissioning and delivery.
Solution Tailored to Your Needs
General layout plan
With a land prepared, the next thing you should consider is planning the general layout, which is a crucial foundation of a sustainable and cost-effective manufacturing.
Turn to us for help and we will present you the design for your plant by considering water, steam, electricity supply and etc.
Process design
Combining our engineering expertise, industry know-how and practical skills with your knowledge, we provide the optimized and customized process design for your plant.
3D plant design
On the basis of plant layout design, combined with real situation, we can design a three-dimensional model of the entire plant. All the equipment, piping and instruments, any detail can be shown in the model, not only allowing you to have an intuitive understanding of the plant, but also providing overall information support for plant construction, equipment installation and future expansion.
Automatic control system
We offer economical and most effective process automation solutions for the entire production line. Our RES automatic control system is developed based on PLC/DCS system.
Data integration
From the perspective of the overall operation of the factory, Myande intelligent data integration management system collects basic data from raw grain procurement, warehousing, processing, inventory, sales and logistics, relying on the interconnection network system of each workshop. It provides real-time, accurate and traceable data reports for the current storage, processing and shipping.
Equipment manufacturing
We owns in-house manufacture base of more than 120,000 SQM integrating R&D, production, project management which represents advanced engineering capability in the industry.
Installation and commissioning
After finishing the installation of all machines, we offer on-site commissioning service to ensure compatible functioning.
Every move of the machine needs strong technical support from our experienced engineers. The only principle is that you can start manufacturing right after the commissioning.
No Compromise on Quality
At Myande, we are committed to providing high-performance equipment. We achieve this by applying strict quality management with the active engagement of all engineers and workers.
Based on this system and our high-standard manufacture base, we can guarantee quality consistency by employing innovative technology and precision craftsmanship. Hence, we build our reputation as a consistent and reliable supplier.
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