Corn Gluten Starch Production Machine Line, Turnkey Plant Provider
1. Process Design
A) Corn Steeping Section
Corn Steeping Section generally adopts semi-continuous counter current steeping process with 8-12 tanks. Steeping time would be last about 48 to 56 hours according to the contents of corn varieties, quality and moisture.
B) Corn Degerming Section
Corn Degerming section adopts two-stages DEGERMING MILLto break and two-stages cyclone to degerm.
C) Fine Mill and Fibre Separation Section
Fine Mill adopts PIN MILL to separate the starch from the fibre...
D) Starch Separation and Gluten Concentration Section
Myande MH30ps and MH36ps Centrifugal Separator can be used in this section according to different capacities to separate the starch and gluten, also you can adopt the process method such as first preconcentration, then separation and later middle concentration. Also about the refined starch section, we use MULTI-STAGES WASHING CYCLONE. In gluten concentration section. MH30GT or MH36GT CENTRIFUGAL SEPARATOR can be used according to different capacities. Usually, for gluten dewatering, we use VACUUM FILTER or frame type filter in the section...
E) Starch Dewatering and Drying Section
First, we use syphon type scrape centrifuge for dewatering and then use NEGATIVE PRESSURE FLASH DRYER to control the moisture of the final product automatically.
F) Corn Steeping Solution Evaporating Section
We would like to use fresh steam or waste heating as heating energy in the corn steeping solution evaporation section. Then make use of MULTI-EFFECT EVAPORATOR to evaporate. All these can be designed differently depends on customers requirement. The steeping solution after concentration can be offered for sale directly if not, it also can be mixed into the fiber to be dried as fiber feed with protein.
G) Drying and Packing Section
In this section, usually, we take the TUBULAR BUNDLE DRYER to dewater the moisture in fiber, germ and protein powder.
2. Engineering Capabilities
A) Providing complete corn starch processing equipment line with capacity ranging from 60000 to 600000 tons per year.
B) Complete engineering services from process and equipment design, fabrication, installation & commissioning, and after-sale technical support.
C) Meticulous 3D design creates a direct, accurate and clear presentation of every detail of the project design.
D) Advanced automatic control system ensures high reliability of the whole production line.
You might also be interested in other industry solutions:
| Corn Starch/ Wheat Starch/ Wheat Gluten |
Potato Starch |
Sweet Potato Starch |
Cassava Starch |
Pea Starch And Protein |
| Rice Starch And Protein |
Modified Starch |
Glucose Syrup/ Maltose |
Dextrose Monohydrate |
Dextrose Anhydrous |
| Fructose Syrup |
Maltodextrin |
Lysine |
Bioethanol |
Sorbitol |
| Citric Acid |
DDGS |
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3. After-sales Service Provided
Before sale, we can help the buyers in planning the general plan.
Generally, we guarantee all equipment are completely new and unused, and under normal operating conditions the warranty period would be 12 months after installation or 18 months from the date of shipments whichever comes first.
Our equipment would be shipped in containers. Equipment with too large size for containerized shipment would be covered and protected from seawater damage.
We can send experienced and qualified engineers (electrical engineer and mechanical engineer) to the Buyer's site for supervision of equipment installation and commissioning. And after the plant had been successfully commissioned, our engineer will stay to train the buyer's plant personnel in process operations and equipment maintenance by the buyer's request.
Our Customers
What can we do for you?
We focus on supplying one-stop engineering service covering general layout plan, process design, R&D, equipment manufacturing, automatic control system, data integration, installation, supervision, commissioning, training and etc.
Our custom solutions come from a deep understanding of your needs, and we have the capability to complete each project from the design of the initial concept to manufacturing, installation, commissioning and delivery.
Solution Tailored to Your Needs
General layout plan
With a land prepared, the next thing you should consider is planning the general layout, which is a crucial foundation of a sustainable and cost-effective manufacturing.
Turn to us for help and we will present you the design for your plant by considering water, steam, electricity supply and etc.
Process design
Combining our engineering expertise, industry know-how and practical skills with your knowledge, we provide the optimized and customized process design for your plant.
3D plant design
On the basis of plant layout design, combined with real situation, we can design a three-dimensional model of the entire plant. All the equipment, piping and instruments, any detail can be shown in the model, not only allowing you to have an intuitive understanding of the plant, but also providing overall information support for plant construction, equipment installation and future expansion.
Automatic control system
We offer economical and most effective process automation solutions for the entire production line. Our RES automatic control system is developed based on PLC/DCS system.
Data integration
From the perspective of the overall operation of the factory, Myande intelligent data integration management system collects basic data from raw grain procurement, warehousing, processing, inventory, sales and logistics, relying on the interconnection network system of each workshop. It provides real-time, accurate and traceable data reports for the current storage, processing and shipping.
Equipment manufacturing
We owns in-house manufacture base of more than 120,000 SQM integrating R&D, production, project management which represents advanced engineering capability in the industry.
Installation and commissioning
After finishing the installation of all machines, we offer on-site commissioning service to ensure compatible functioning.
Every move of the machine needs strong technical support from our experienced engineers. The only principle is that you can start manufacturing right after the commissioning.
No Compromise on Quality
At Myande, we are committed to providing high-performance equipment. We achieve this by applying strict quality management with the active engagement of all engineers and workers.
Based on this system and our high-standard manufacture base, we can guarantee quality consistency by employing innovative technology and precision craftsmanship. Hence, we build our reputation as a consistent and reliable supplier.
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